Electrical Cabinet Cooling System

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Electrical Cabinet Cooling System
Details
This system is a complete cooling solution for electrical cabinets. It consists of one or more refrigeration units, air ducts, and temperature control modules. It maintains the internal temperature of electrical cabinets within a set range. Suni SAH series electrical cabinet coolers can be used as the core unit. Cooling capacity covers 600 W to 3200 W. It is used for single-cabinet cooling or multi-cabinet temperature control.
Category
Cabinet Air Conditioner
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Description
System Composition

A complete system may include:

  • Refrigeration unit (SAH series)
  • Air duct
  • Temperature control module
  • Temperature sensor
  • Signal output or alarm interface
  • Power distribution and cable
  • Mounting bracket and sealing gasket

Not every project needs all items. The system configuration depends on cabinet quantity, cabinet layout, total heat generation, and monitoring requirements.

Single-Cabinet or Multi-Cabinet System

Use the following table to decide the system type:

Condition

System Type

One cabinet, heat generation within one unit capacity

Single-cabinet system

Multiple cabinets in the same room, total heat generation within one unit capacity

Multi-cabinet system with air duct

Multiple cabinets far apart

Distributed system with one unit per cabinet

Cabinet heat generation higher than 3200 W

Combine multiple units or use a larger cooling solution

For multi-cabinet systems, cabinet spacing and air duct length affect cooling effect. If cabinet spacing is large, a distributed installation may be more suitable than a long air duct.

Cabinet Spacing and Air Duct Length

Air duct length affects air pressure and cooling capacity at the end of the duct. Before designing the duct, confirm:

  • Distance between cabinets
  • Height difference between cabinets
  • Air duct route and bend quantity
  • Air outlet position on each cabinet
  • Return air path

If the air duct is too long or has many bends, air flow at the far end may be insufficient. In this case, increase the duct cross-section, reduce bends, or use a distributed system.

 

Cabinet Internal Temperature Sensor Placement

Temperature sensor placement affects temperature control accuracy. Recommended positions:

  • Air return inlet of the cabinet
  • Air outlet of the cabinet
  • Near the highest heat generation component
  • Upper part of the cabinet (heat accumulation area)

Do not place the sensor close to the air outlet, because it will read the cold air temperature instead of the cabinet internal temperature. Do not place the sensor on a heat source surface.

 

System Start-Up and Commissioning

After installation, commission the system in the following order:

  • Confirm all units are fixed and sealed
  • Confirm air duct connections have no leakage
  • Confirm temperature sensor wiring is correct
  • Set the target cabinet internal temperature
  • Start one unit and observe temperature change
  • Start all units and record running current
  • Check alarm and signal output

Record the following during commissioning:

  • Cabinet internal temperature at each sensor
  • Unit running current
  • Air flow at each cabinet air outlet
  • Ambient temperature

 

Alarm and Interlock

The temperature control module can be configured with signal output and alarm interfaces. Typical alarm conditions:

  • Cabinet internal temperature above set point
  • Unit running current abnormal
  • Temperature sensor failure
  • Power supply failure

For projects that need interlock with existing PLC or monitoring system, confirm the interface type and communication protocol at order confirmation. Batch orders can be customized.

 

Maintenance Plan

Recommended maintenance schedule:

Interval

Item

Monthly

Clean air inlet filter or fins, check temperature record

Quarterly

Check unit running current, check air duct connection

Every 6 months

Check temperature sensor accuracy, check sealing gasket

Every 12 months

Check refrigerant charge, check electrical connections

Keep spare parts: air filter, sealing gasket, temperature sensor, fan.

 

Specifications

Standard Configuration (SAH Series, Selected Models)

Parameter

Unit

SAH600

SAH1000

SAH1500

SAH2000

SAH2500

SAH3200

Cooling capacity

W

600

1000

1500

2000

2500

3200

Cabinet internal temperature range

°C

+25 to +38

+25 to +38

+25 to +38

+25 to +38

+25 to +38

+25 to +38

Cabinet external temperature range

°C

-5 to +55

-5 to +55

-5 to +55

-5 to +55

-5 to +55

-5 to +55

System pressure hold

bar

26

26

26

26

26

26

Power supply

V/ph/Hz

220/1/50

220/1/50

220/1/50

220/1/50

220/1/50

220/1/50

Input power

W

287

300

330

340

420

450

Cabinet internal air flow

m³/h

120

120

150

150

230

230

Cabinet external air flow

m³/h

180

180

230

230

290

290

Refrigerant

-

R22/R134A

Same

Same

Same

Same

Same

Protection level (internal/external)

IP

IP54/IP54

IP54/IP54

IP54/IP54

IP54/IP54

IP54/IP54

IP55/IP55

 

FAQ

Q: How to decide between a centralized system and a distributed system?

A: Consider cabinet quantity, cabinet spacing, total heat generation, and air duct route. If cabinets are close to each other and total heat generation is within one unit capacity, a centralized system with air duct can be used. If cabinets are far apart or each cabinet has high heat generation, a distributed system with one unit per cabinet is more suitable.

Q: What should be recorded during system commissioning?

A: Record cabinet internal temperature at each sensor, unit running current, air flow at each cabinet air outlet, and ambient temperature. Compare the recorded data with the design target. If the cabinet internal temperature cannot reach the set point, check heat generation, air duct leakage, sensor placement, and unit capacity.

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